The 10 greatest risks when operating a forklift truck – Part 5: reversing

It’s a familiar problem for forklift operators: the larger the load, the poorer the visibility in front of the truck. Often the only solution is to drive in reverse. We explain the hazards of this approach, and how to overcome them, in this next part in our series.

Forklift operators, like everyone else, do not have eyes on the back of their heads. And all too often accidents happen because a driver is reversing without watching where they are going. The figures are alarming – a full 55 percent of all accidents involving forklifts take place behind the vehicle. Moreover, a reversing truck is the number-one cause of forklift incidents where people are injured.

So why is it often so difficult to keep an eye out behind forklifts? One reason could be older truck models with stationary seats. Constantly having to twist to look back over their shoulders can leave drivers with neck pain and tension. Recent models put a greater focus on ergonomics, and include rotating seats that provide a panorama view of the load and where the truck is driving.

However, no matter what forklift is involved, it is vital that the operator takes extreme care when reversing – and, ideally, that all other workers around them are vigilant, too. That is why many vehicles are equipped with an acoustic warning signal when backing up. But these beeps do not always achieve the desired reaction – especially when multiple trucks are zipping around the warehouse, when the surrounding environment has a high level of noise, or when employees are required to wear hearing protectors. In these scenarios, special assistance systems help by highlighting even more clearly that a forklift is approaching.   

A shining light for greater safety

Pedestrians may be hard pressed to see a reversing forklift in time – narrow racking aisles, intersections with poor visibility, and confusing areas frequently make it difficult. Although conventional warning signs can raise awareness of potential pitfalls, they are not always helpful in concrete danger situations. The Linde TruckSpot offers a solution by providing a visual warning of an approaching forklift. Mounted on the frame of the driver’s overhead guard, Linde TruckSpot projects a large-format sign with contrasting colors on the ground behind the vehicle to alert pedestrians and other drivers. By enhancing the visibility of the reversing forklift, it reduces the risk of a collision.


» Putting your vehicle into a parking position needs to be handled very carefully. After being in the use, the vehicle has to be parked responsibly and safety at its respective parking spot. The next part of our safety series deals with all aspects you have to consider here.

Related articles